Wednesday, December 12, 2007

Matrix-Based Diamond Tool Selection.

Diamond tools are, of course, cutting tools which contain diamond segments for cutting or grinding through a wide variety of natural stones like granite and marble which other industrial-strength cutting tools cannot. The segments are composed of diamond crystals and powder metal which form the bond, or matrix, of the segments.

The matrix is one of the prime factors when selecting which tool to use for cutting a specific material depending on how hard, or abrasive, the material is. The matrix is what decides the rate at which the metallic powders wear down and expose new diamond crystals at the surface to maintain what would be considered a sharp or effective removal edge.

For cutting hard materials, a diamond blade with a soft bond would be needed. This means the metallic powders in the segments or teeth of the diamond blade wear fast enough to release old, dull crystals; and expose new diamond at the edges to continue cutting efficiently. On the other hand, to cut a soft, abrasive material like asphalt or freshly- poured concrete, you would need to use a diamond blade with a hard bond so that the segments do not wear down prematurely, and the blade’s life is not shortened dramatically. Diamond is especially suited to cut highly-abrasive materials, such as ceramics and tiles… in addition to granite and stone.

The diamonds used in these cutting and grinding tools are synthetic or natural industrial diamonds of different grain sizes and shapes. It should be understood that all of these hard vs. soft matrix considerations don’t equate to making the choice of the proper tools a guessing game. But, you should be aware that these considerations have a very profound impact on what success you might expect when using diamond tools. The best advice is to follow the manufacturers’ recommendation and guidelines for diamond tool selection, your wholesaler, distributor or retailer can also often offer excellent guidance as well.

Posted by Diamond Tooler at 18:15:37 | Permalink | Comments Off

Friday, October 26, 2007

Hard Granite Grinding


Zero Tolerance Blades
If you need to take a heavy-duty approach to stock removal of extra-hard granite or any other natural stone to prepare for polishing, a zero tolerance grinding blade should be considered as the tool of choice. This 3″ x 1-1/2″ tool is a hybrid metal bond - resin-bonded grinding drum for use on a wet stone grinder. It features a clean, aggressive cut on granite and other natural or engineered stones. It is a wet only tool. Manufactured by Diamante Italia this tool features and benefits are…

– Great for rapid stock removal of natural stone
– 5/8″ threaded arbor
– Excellent quality for working with hard granite.

Posted by Diamond Tooler at 15:02:22 | Permalink | Comments Off